RFID systems Manufacturers online

RFID systems (Radio-Frequency Identification) are used for the contactless identification and data collection of objects, animals or people using electromagnetic waves.

In contrast to optical identification systems such as barcodes, no visual contact is required. RFID systems are now a central component of modern logistics, production and automation processes.

Below you will find the functionality and types of RFID systems, their use as well as their advantages and comments on data management and security:

How RFID systems work:

An RFID system basically consists of three components: a transponder (tag), a reader and a data processing unit.

Identification and data capture process for RFID systems:

1. The reader generates a high-frequency electromagnetic field.
2. If an RFID transponder is located in this field, it is activated and transmits its stored data to the reader.
3. Depending on the system, data is transmitted either by load modulation or by active radio transmission.
4. The information received is then forwarded to higher-level systems, such as control systems, databases or IT systems.

The entire process runs in real time and enables fast, automated identification without manual intervention.

Types of RFID systems:

1. Passive RFID systems:
   Passive transponders do not have their own power supply.
   They are powered exclusively by the reader's electromagnetic field.
   These systems are cost-effective, durable and particularly widespread, for example in logistics or access control.
2. Active RFID systems:
   Active transponders have their own battery and transmit their signals independently.
   As a result, they achieve greater ranges and can integrate additional sensor functions.
   They are often used to locate high-value goods or in real-time localization systems.
3. Semi-active RFID systems:
   These systems combine features of active and passive tags.
   The battery powers internal functions, while communication is triggered by the reader's field.
   They offer a good compromise between range and energy consumption.
4. Low-frequency, high-frequency and UHF RFID systems:
   RFID systems operate in different frequency ranges, which have an impact on range, data rate and susceptibility to interference.
   Low-frequency systems are resistant to metals and liquids.
   High-frequency systems are suitable for short distances.
   UHF systems enable long reading ranges and mass detection.

Use of RFID systems:

RFID systems are used in many industries:

1. Logistics and warehouse management:
Automatic identification and tracking of goods.

2. Production and automation:
Workpiece and batch tracking, process control.

3. Retail:
Securing goods, inventory management.

4. Access control:
Employee ID cards, time recording.

5. Healthcare:
Patient and device identification.

6. Transportation:
Ticketing, vehicle identification.

7. Industry and maintenance:
Maintenance and life cycle tracking of components

Contactless data capture enables efficient, low-error processes.

Advantages of RFID systems:

• Contactless identification: No line of sight required, even through packaging or dirt
• Fast and automated data capture: several objects can be captured simultaneously
• High process reliability: Reduction of manual input errors
• Robustness: Can also be used in harsh industrial environments
• Flexibility: Different designs, frequencies and memory sizes available
• Integration into automation systems: Direct connection to control and IT systems

Data management and security of RFID systems:

• Modern RFID systems offer a wide range of options for data storage, processing and security.
• Depending on the application, data can be encrypted, protected or read-only.

This allows security and data protection requirements to be implemented in a targeted manner.

RFID systems enable efficient, reliable and contactless identification of objects and people. Thanks to different system types, frequency ranges and designs, they can be adapted to almost any application. Their advantages lie particularly in the automation of processes, the increase in transparency and the reduction of sources of error. RFID systems are therefore an important component of modern logistics, production and information systems.

Here you will find an overview of the most important points to consider when purchasing RFID systems:

RFID systems are a central component of modern identification, logistics and automation solutions. They enable the contactless detection of objects, improve the transparency of processes and reduce manual errors. However, as RFID solutions consist of several coordinated components and depend heavily on the conditions of use, professional purchasing must be carried out with particular care. The wrong choice of system can lead to unreliable reading results, high follow-up costs or integration problems.

• It all starts with a precise definition of the application.
• It must be clear which objects are to be identified, how many transponders need to be scanned simultaneously and whether pure identification or data storage on the tag is required.
• Equally important is the question of whether the system is to be stationary, mobile or in motion.
• The process requirements largely determine the design and performance of the RFID system.
• Depending on the application, a decision must be made as to whether passive, active or semi-active RFID systems should be used.
• Passive systems are cost-effective and durable, while active systems enable greater ranges and additional functions.
• This decision has a direct impact on investment costs, maintenance costs and operational reliability.
• The frequency range influences the range, data rate, reading reliability and susceptibility to interference.
• Low-frequency systems are particularly robust against metal and liquids, high-frequency systems are suitable for short distances and UHF systems for longer ranges and mass detection.
• When purchasing, it is important to check which frequency is best suited to the physical and regulatory environment.
• Transponders differ greatly in terms of size, memory capacity, material and mounting method.
• When making professional purchases, it is important to ensure that the transponders are mechanically, thermally and chemically suitable for the respective application.
• In industrial environments, robust, encapsulated or metal-compatible tags are often indispensable.
• Readers must be suitable for the application in terms of range, reading performance and interfaces.
• The antenna concept is just as important: the number, positioning and alignment of the antennas have a significant impact on reading reliability.
• Inadequate planning can lead to dead zones or false readings.
• RFID systems react sensitively to environmental influences such as metal, liquids, electromagnetic interference, temperature or vibrations.
• When purchasing, the system should be specifically designed for the real operating conditions.
• If necessary, tests or pilot installations are useful to check the practical suitability.
• A professional RFID system must be able to be seamlessly integrated into existing IT and automation structures.
• Supported interfaces, protocols and software tools are important.
• The connection to ERP, MES or control systems should also be considered at an early stage in order to avoid isolated solutions.
• Depending on the application, security aspects play an important role.
• These include access protection to transponder data, encryption, authentication mechanisms and compliance with data protection regulations.
• When purchasing, it is important to check whether the RFID system supports the required security functions.
• RFID systems are long-term investments.
• Therefore, service availability, spare parts supply, software updates and technical support from the manufacturer should be evaluated.
• The availability of compatible components over many years is also an important decision criterion.
• In addition to the acquisition costs, integration costs, commissioning, maintenance and possible adaptations must also be taken into account.
• A holistic view of life cycle costs prevents seemingly inexpensive systems from causing high follow-up costs in the long term.

Professional purchasing of RFID systems requires a holistic view of technology, application and cost-effectiveness. A clear definition of the requirements, the careful selection of frequency, transponders and reading technology as well as the consideration of environmental conditions and integration are decisive for the success of the project. A well-planned and appropriately selected RFID system increases process reliability, transparency and efficiency in the long term. Those who focus not only on price, but also on long-term performance and future-proofing, create a stable basis for modern, automated processes.

RFID systems can be purchased from various suppliers. Comprehensive information about manufacturers and suppliers of RFID systems from all over the world can be found on Exportpages.